The project is the BHS Animal & Plant Science Remodel, a renovation of the existing agricultural science classrooms and support spaces located in Bentonville, Arkansas, based on the architectural and structural drawing package.
This is a single-story interior remodel with minor exterior site improvements, including slab infill, trench slab replacement, and a new sidewalk at a relocated exterior door.
Relevant plan sheets for concrete scope:
- A2.0 – Demolition Plan, demolition notes, slab infill detail
- A2.1 – Floor plan, enlarged sidewalk plan
- A2.2 – Sidewalk details
- S1.0 – Concrete general notes
- S3.1 – Framing plan with slab demo/pourback locations
Concrete scope relevance includes:
- Interior slab demolition and replacement for sanitary/plumbing modifications
- New slab infill at removed playground wall areas
- Exterior sidewalk installation at new exterior door
- Concrete doweling, reinforcing mesh, expansion joints, vapor barrier, and subgrade prep
- Patch and repair work at existing slab penetrations
Because this is a remodel project, the concrete package is primarily selective demolition, patch-back work, and small placement quantities, requiring accurate review of slab repair notes and architectural details.
2. TRADE ABSTRACT / SCOPE OVERVIEW
The complete concrete subcontract scope based on the plans includes:
A. Demolition
- Sawcut existing slab for sanitary demolition
- Remove slab sections for plumbing trenching
- Remove sidewalk section at new exterior door
- Demo playground wall concrete interfaces
- Remove bollard grout fill flush to slab
Referenced at:
- A2.0 Demolition Notes 8 & 19
- S3.1 slab demo and pourback note
B. Cast-in-Place Concrete
- New 4″ slab infill
- New 4″ sidewalk
- Concrete repair over plumbing trenches
- Grout fill at bollard voids
Referenced at:
- A2.0 Detail D9
- A2.2 Sidewalk Detail A3
C. Reinforcement
- Welded wire fabric in slab infill and sidewalk
- #4 dowels into existing slab
- Expansion joints at sidewalk interface
Referenced at:
- S1.0 Concrete Notes
- A2.0 D9
- A2.2 A3
D. Accessories
- Vapor barrier
- Bentonite strip
- Joint sealant
- Expansion filler
- Chair supports
- Subbase restoration
Referenced at:
- A2.0 D9
- A2.2 A3
E. Labor / Equipment
- Saw cutting
- Demo hammering
- Formwork
- Placement and finishing
- Small equipment mobilization
3. PLAN REVIEW PROCESS
For concrete estimating on remodel work, the estimator should review the drawings in this sequence:
Step 1 – Review Demolition Notes (A2.0)
The first priority is to locate all concrete demolition requirements:
- Note 8: Saw cut/remove slabs as required
- Note 19: Cap plumbing below slab and patch
- Detail D9: Slab infill requirements
These define demolition limits and slab replacement standards.
Step 2 – Review Floor Plans (A2.1)
Locate where slab work occurs:
- Interior plumbing rework zones
- New sidewalk at door
- Exterior infill areas
These sheets provide dimensions and location references.
Step 3 – Review Structural Notes (S1.0)
Confirm:
- Concrete strength = 3500 PSI
- WWF installation
- Doweling epoxy requirements
- Slump requirements
This establishes production and material assumptions.
Step 4 – Review Structural Plan (S3.1)
This identifies slab demo zones:
- “Slab demo and pourback as required to remove and cap sanitary sewer lines”
This determines patch-back quantities.
4. ESTIMATION PREPARATION STEPS
Before takeoff, the estimator defines:
Assumptions
- Interior slab assumed 4″ thick
- Sidewalk 4″ thick
- Plumbing trench patch assumed 2′ average width
- Subgrade reusable unless disturbed
Waste Factors
- Concrete: 10%
- WWF: 8%
- Dowels: 5%
Small placements require higher waste due to minimum delivery charges.
Labor Assumptions
Because quantities are small, labor productivity is reduced:
- Sawcut/demo: 12 LF/hr
- Slab patch: 0.35 CY/hr
- Sidewalk place/finish: 0.75 CY/hr
Constructability
Small quantity repairs are labor-intensive because:
- Mobilization is disproportionate
- Multiple isolated placements
- Hand finishing required
- Tight remodel access
These factors significantly increase unit cost.
5. DETAILED MATERIAL TAKEOFF
A. Interior Slab Replacement at Plumbing Demo
From S3.1 and plumbing coordination:
Assume 3 trench areas × 20 LF × 2′ wide
Area:
3 × 20 × 2 = 120 SF
Volume:
120 × 4″/12 = 40 CF = 1.48 CY
Waste @10%:
1.48 × 1.10 = 1.63 CY
Reinforcing Mesh:
120 SF × 1.08 = 130 SF WWF
Dowels:
40 LF perimeter / 1.5′ spacing = 27 EA
B. Exterior Slab Infill
Approximate infill area:
15′ × 4′ = 60 SF
Volume:
60 × 4″/12 = 20 CF = 0.74 CY
Waste:
0.74 × 1.10 = 0.81 CY
C. New Exterior Sidewalk
From A2.1 Enlarged Sidewalk Plan
Dimensions:
4′-4″ × 2′-0″
Area:
4.33 × 2 = 8.66 SF
Volume:
8.66 × 4″/12 = 2.89 CF = 0.11 CY
Waste:
0.11 × 1.10 = 0.12 CY
Total Concrete Quantity
1.63 + 0.81 + 0.12 = 2.56 CY
Round to 3 CY
6. LABOR & PRICING BUILD-UP (Prevailing Wage)
Assuming Arkansas public wage rates:
Material Pricing
Concrete:
3 CY × $250 = $750
WWF:
138 SF × $2.25 = $311
Dowels / epoxy / accessories:
Allowance = $425
Forms / joints / vapor barrier:
Allowance = $300
Material Total:
$1,786
Labor Pricing
Demo crew:
16 hrs × $72/hr = $1,152
Concrete crew:
24 hrs × $72/hr = $1,728
Labor Total:
$2,880
Equipment
- Saws, demo hammers, mixer, small tools
= $650
Subtotal Direct Cost
$1,786 + $2,880 + $650 = $5,316
O&P
Overhead 10%:
$532
Profit 10%:
$585
Final Cost Before Tax:
$6,433
Tax (Materials @ 8%)
$143
Final Estimate:
$6,576
7. FINAL ESTIMATE SUMMARY
| Cost Item | Amount |
|---|---|
| Materials | $1,786 |
| Labor | $2,880 |
| Equipment | $650 |
| Tax | $143 |
| O&P | $1,117 |
| Final Estimate Total | $6,576 |
8. ESTIMATOR NOTES / PROFESSIONAL INSIGHTS
The key pricing drivers on this project are mobilization and labor inefficiency, not concrete volume.
Although only ~3 CY of concrete is required, the subcontractor must:
- Mobilize for several isolated placements
- Coordinate with plumbing demolition
- Sawcut and dowel into existing slabs
- Hand finish small repair sections
- Work in occupied remodel conditions
These small patch projects often carry very high unit costs per cubic yard, often exceeding $2,000/CY installed, which is consistent here.
Risk items:
- Unknown slab thickness
- Unknown subgrade conditions
- Plumbing trench width variance
- Interior access constraints
- Phased scheduling inefficiencies
Recommended bid clarifications:
- Exclude unsuitable soils
- Exclude rebar beyond indicated dowels/WWF
- Exclude after-hours work
- Include one mobilization only
- Include standard broom finish at sidewalk
These clarifications protect the subcontractor from hidden remodel risk.

